Warehouse Success Stories: Real-world Applications of Intelligent Solutions

Demands

• Manual forklifts to carry pallets require certificates, safety accidents are common, and manpower, management and maintenance costs are high

• The floor pallet is low, and the workers bend over and work hard

• The large operating radius of forklifts, noise and exhaust pollution affect the health and safety of other personnel

Exiting Situation

Added value

• Become a key part of the smart factory solution, standardize the route and operation, and achieve maximum efficiency, intelligent and accurate material handling and transfer and plant area utilization

• 7 × 24 continuous operation to improve production efficiency

• Information transmission, break through information silos, and achieve data-driven manufacturing

• Further reduce labor intensity and interference for other employees, improve their satisfaction and work efficiency, and reduce the error rate

Pain points

LPR BRAKES Warehouse
- AGV Project

• Completely replace manual high-strength handling (large size 800×1200mm, large load 1500kg)

• Realize the whole process of automatic logistics and transportation of raw materials waiting for inspection area, disc assembly/riveted assembly, semi-finished product warehousing and waiting inspection area, finished product packaging and storage area, empty container packaging area, etc.,

• Empty container return is included

• The labor cost, management cost and maintenance cost required for forklift operation are high

• Traditional forklifts have a large operating radius, many human-vehicle interaction scenarios, and large potential safety hazards, which seriously affect the operation of others

• Pallets on the ground need to be bent down frequently to pick up, and employee satisfaction is poor

ZhuanZhuan Group’s Qingdao Warehouse
- AGV Project

Exiting Situation

Pain points

Demands

Added value

• low efficiency of manual operation,

• The workpiece is larger, heavier and heavier, and there are many stations, which is not suitable for manual continuous operation

• And the cost of manpower, management and maintenance is high

• It completely replaces manual high-strength handling

• It has become a key part of the overall solution of intelligent manufacturing, standardizing routes and operations to achieve maximum efficiency, intelligence and accuracy of material handling and transfer and plant area utilization

• The level of automation of manual handling is low, and it is difficult to recruit people

• The operation efficiency is low and the safety hazard is large

• Manual handling has an adverse impact on the safety and health of other personnel, which is not conducive to dedication

• 7 × 24 continuous operation to improve production efficiency

• Information transmission, break through information silos, and achieve data-driven manufacturing

• Further reduce labor intensity and interference for other employees, improve their satisfaction and work efficiency, and reduce the error rate